How To Make Double Rounded Edge Woodworking


Double rounded edge woodworking is a method of adding an attractive finish to furniture and other wooden items. The technique involves forming two beveled edges with a router or chisel on each side of the workpiece, giving it an elegant look while also protecting it from damage. This process works best on straight pieces of wood, including panels, trim, and cabinetry. Benefits include creating a uniform look free of any straight lines and providing more strength to the exterior by preventing splitting or wear. Additionally, the double-rounded edges provide an improved grip when gripping edges for transport or installation.

Gathering and Preparing the Necessary Tools and Materials

Gathering and preparing the necessary tools and materials for making double rounded edge woodworking can seem daunting, but with the right plan, it can be done quickly and easily. Before you start your project, make sure to collect all of the appropriate items that you need. Gather a saw, sandpaper or sander, clamps, miter box and chisels. You will also need wood glue, screws and bolts as well as a variety of wood pieces in different sizes depending on the size of your project. You may want to choose hardwoods like Maple or Cherry if strength is important to you. Once you have all the necessary supplies, set up a work area with plenty of room to maneuver around safely. Begin by cutting the board into pieces according to your needs using the saw and miter box for accuracy in measurements. If a more rounded edge is desired, use chisels to shape out the desired sections. Sand all pieces down carefully using either sandpaper or sander until smooth and then glue together securely using wood glue. Finally, secure firmly with screws or bolts when possible depending on the type of installation needed for additional safety

Preparing the Wood for Carving

1. Select a piece of wood that is best suited for carving double rounded edges. Hardwoods such as mahogany, walnut or cherry are ideal due to their durability and stability when carved.

2. Tools needed: A coping saw, a miter box, chisels, carving gouges, sandpaper and an electric sander. The electric sander is optional but will speed up the process dramatically.

3. Cut out the shape using the miter box and the coping saw so you have a straight line going from one edge to another. Start with a light cut to ensure accuracy and then move onto deeper cuts as desired.

4. Before starting to carve use sandpaper to smooth all of your cuts and flush any rough spots on the wood surface around your design outline in order to get clean lines when rounding your edges later on. Try using different grits of sandpaper depending on how deep you want your carving groove to be (coarse for deeper grooves, fine for shallower).

5. Chisel out the bulk of unwanted material leaving just enough room for signature touches with gouges and/or sandpaper in order to achieve double rounded edges around your design lines without cutting through them entirely or taking too much away from the character of the wood itself. Take your time during this step”it’s important not to rush!

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6. Finally use successive grades of sandpaper until you have achieved your desired results”smooth surfaces with striking double-rounded edges all around!

Marking and Measuring the Carving Lines

The first step in making double rounded edge woodworking is to mark and measure your desired carving lines. To do this, take a ruler or straight-edge and place it against the edge of your piece of wood. Measure the desired distance that you want to carve out and create a line down the length of the wood using a pencil. Make sure that this line is even and exact, with no gaps or wrinkles in it. Once this line is set, use a compass or other curved instrument to draw two arc lines along the line from each end, verifying with a protractor their accuracy. These arc lines should meet at one point somewhere along the length you have marked; this will indicate exactly where your rounded edges will be carved out from.

Using Hand Tools to Achieve a Double Rounded Edge

When making woodworking projects, many woodworkers look to achieve a double rounded edge in their pieces. While some people like to use power tools such as routers and saws, hand tools can also provide great results. To show how to do this easily and efficiently, the following demonstration videos provide instructional guidance on how to produce a double rounded edge with hand tools.

The first video focuses on making the necessary cuts for a strong, flat double rounded edge with a chisel and saw. First, the wood is measured at an angle for the blade of a handsaw or coping saw. A shallow guideline is then cut into the wood with a marking gauge and chisel. This line will serve as a guide when sawing the molding out of place before beginning to shape it more precisely using chisels and scrapers. Finally, sandpaper is used to smooth any rough spots before finishing off with sealer or varnish.

The second video explains how to carve designs into the double rounded edges using traditional techniques such as gouge carving. It shows how to make quick yet precise cuts by removing small amounts of material at each step. This technique produces beautiful sculpted effects which are especially suited for furniture pieces that emphasize curves and shapes instead of plain right angles. Once finished, hand sanding helps to clean up any tool marks before sealing off with lacquer or wax for protection against humidity and water damage.

Finishing Touches

Sanding: Sanding is the most important step when making a double rounded edge woodworking project. Start by sanding the entire surface with 220-grit sandpaper to remove any rough spots. Once finished, use a higher grit paper”such as 320- or 400-grit”for a finer finish. Make sure to pay extra attention to the edges of your woodworking project and follow the grain pattern of the wood for best results.

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Staining: Applying stain is an effective way to bring out natural beauty in your woodworking projects. Apply stain using a brush, following manufacturers’ instructions. Before going any further, make sure that you’ve removed any traces of old finish from the surface, such as paint or varnish that might be present. Allow the stain to dry completely before moving on to sealing.

Sealing: Sealing can help keep your woodworking projects looking great for years to come by preventing spills and stains from seeping into the wood grain. Make sure you always use sealant designed for outdoor furniture and apply it according to manufacturer’s instructions for best results. Common sealants include polyurethane, varnish, shellac and tung oil”all of which provide excellent protection from both moisture and dirt.

Common Mistakes To Avoid: Not sanding enough, staining unevenly, and not sealing will lead to poor quality results in your double rounded edge woodworking project . When sanding always move in opposing directions – with horizontal sanding followed diagonal/45-degree angle until both sides are consistently smooth without high or low spots before staining and sealing . Also be sure not to leave bald spots while staining due these areas will remain visible in their raw form even after sealing has been applied; always apply an even coat of Stain or Varnish throughout! Finally avoid spraying sealant too close as this can cause puddling or bubbling finishes which will cover up stained areas detracting from the overall look of your project – instead foam brushes are ideal tools for applying finish evenly over wide surfaces ensuring nothing gets missed!


Bonus Tip #1: When routing a double-edged woodworking project, it’s important to go slowly and make sure not to overlap the router bit. If you attempt to rush or accidentally overlap the bit, it can dull the cutting surface or damage the piece of wood.

Bonus Tip #2: To ensure truly flawless and professional results, consider using sandpaper after the router is complete. This will help smooth out any imperfections created by the router and give your project a polished finish.

If you want more information on how to make double rounded edges in woodworking, there are many resources available online that provide detailed instructions and helpful tips. Popular platforms such as YouTube have comprehensive videos showing exactly how to do this, so it may be worth watching one of these for hands-on assistance with your project. Additionally, many home improvement stores have knowledgeable staff who can offer additional advice if needed.

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